Skip to content
Immersion watermarks are chemistry left behind by drying droplets—not ‘scanner particles’ in the vague sense
← All analysis

Sector · Semiconductors · 02 Nov 2026 · Brief

Immersion watermarks are chemistry left behind by drying droplets—not ‘scanner particles’ in the vague sense

193 nm immersion leaves residual water drops that leach resist components, shift local sensitivity, and dry into circular scum. Receding contact angle, meniscus control, immersion water quality, and timely post-exposure rinse decide whether those drops become yield.

Reticle haze owns progressive mask contamination. PEB queue time owns acid diffusion after expose. Edge-bead removal owns solvent at the wafer rim. None of those pages answer the defect family that arrived with 193i shower-head immersion: water left on the resist after the meniscus moves on.

As the exposure head scans die to die, droplets can remain behind. Photo-acid and other resist components leach into the drop; water also permeates the film. If that chemistry rides into PEB, local CD and bridging move in ways that look like dose error or random particles on a wafer map. Published immersion work has long treated high receding contact angle—on the order of about 70° for many full-speed heads—as a practical threshold for not shedding droplets at scan speed. Topcoat or resist hydrophobicity, exposure-head design, and edge processes that shed flakes all sit upstream of that number. Immersion water itself must stay degassed, filtered, and ultra-low in metals; parts-per-trillion impurities concentrate into particle-sized residues when a film dries.

Immersion lithography scanner stage with contained water meniscus hardware

A fast post-exposure DI rinse helps only while droplets are still liquid. Once evaporation residues pin, rinse recovery is material-dependent and often incomplete. Trend watermark and microbridge defectivity against contact-angle monitors, immersion water particle and ionic counts, and scan-speed or head-recipe changes—not against a generic “clean scanner” ticket. Separate bubble/lensing signatures from drying watermarks; circular is not a diagnosis.

Wafer defect map reviewed for immersion watermark clusters

When edge dies light up after an immersion tool or topcoat MoC, ask where the water dried before you rewrite the dry etch that follows.

Share

LinkedIn

More in this sector

Semiconductors →